Injection-grade polyethylene compound is a thermoplastic polymer based on polyethylene, specifically engineered for injection molding processes. Renowned for its high strength, ease of processability, and excellent impact resistance, this material is an ideal choice for manufacturers producing industrial and consumer parts. By incorporating specialized additives, the mechanical and chemical properties of this compound are enhanced, making it perfect for crafting durable, high-quality products.
Tolymer Manufacturing & Trading Group offers injection-grade polyethylene compounds in a variety of grades, meeting the needs of bulk buyers with a focus on quality, performance, and competitive pricing. With outstanding processability and application versatility, this compound empowers manufacturers to produce robust, lightweight, and cost-effective products that stand out in competitive markets.
Injection-grade polyethylene compound is highly valued for its mechanical strength, chemical resistance, and ability to produce complex parts through injection molding. It serves as a cost-effective alternative to more expensive polymers like ABS and PP in numerous applications, enabling manufacturers to deliver high-quality products with lower production costs.
Key Applications:
Automotive Industry: Interior and exterior vehicle components such as dashboards, bumpers, and decorative trims.
Household Appliances: Plastic casings and parts for refrigerators, washing machines, and kitchenware.
Industrial Packaging: Durable crates and containers for transportation and storage.
Electrical Industry: Cable coatings and insulating components for electrical systems.
Consumer Goods: Toys, precision-molded parts, and household containers.
This compound enhances product durability while reducing manufacturing costs, making it a reliable choice for bulk buyers seeking high-quality, economical raw materials.
Base Polymer:
Polyethylene (HDPE or MDPE), providing strength, rigidity, and excellent processability.
Core Additives:
Antioxidants and thermal stabilizers to prevent degradation during injection molding and ensure long-term performance.
Fillers:
Calcium carbonate or talc (up to 30%) to reduce costs and enhance mechanical strength.
UV Stabilizers:
For resistance to sunlight degradation in outdoor applications.
Pigments:
To create vibrant colors and enhance the aesthetic appeal of final products.
Flame Retardants:
To meet safety standards like UL 94 for electrical applications.
Plasticizers: To adjust flexibility in specific grades, particularly for parts requiring limited flexibility
Features:
Tensile strength of 20-30 MPa, melt flow index (MFI) of 5-20 g/10 min, suitable for medium-precision parts.
Applications:
Industrial crates, household appliance parts, and plastic containers. Example: Storage bins for industrial warehouses.
Features:
High toughness (elongation at break up to 100%), ideal for parts under mechanical stress.
Applications:
Automotive bumpers, safety components, and durable containers. Example: Bumpers for light vehicles.
Features:
Resistance to sunlight for up to 5 years, minimal yellowing, and retention of mechanical properties.
Applications:
Outdoor equipment, agricultural tools, and signage. Example: Plastic covers for farm equipment.
Features:
High electrical resistance (up to 10¹⁵ ohm-m) and flame-retardant properties.
Applications:
Cable coatings and insulating components in electrical systems. Example: Insulation for high-voltage power cables.
Features:
Free of toxic substances, compliant with REACH and FDA standards for non-direct contact applications.
Applications:
Food containers and medical components with indirect contact. Example: Food-safe storage containers.
Injection-grade polyethylene compound, due to its versatility and strength, is used to manufacture a wide range of products that meet the needs of various industries. Below, the key final products and their detailed applications are outlined
This compound is used to produce interior and exterior vehicle parts such as bumpers, dashboards, door handles, and decorative trims.
With a high tensile strength of up to 30 MPa and excellent impact resistance, these components withstand mechanical stress and environmental conditions.
For example,
The compound is used for casings and plastic parts in appliances like refrigerators, washing machines, and microwaves.
These parts are lightweight (density of 0.95-1.2 g/cm³) and resistant to wear, making them ideal for daily use.
For instance,
The compound is employed to produce robust crates and containers for transportation and storage in logistics and warehousing.
Made with the impact-resistant grade, these containers can handle heavy loads (up to 500 kg) and resist breaking.
For example,
The electrical grade of this compound is used to produce insulating layers for power cables and electrical components. With high electrical resistance (up to 10¹⁵ ohm-m) and flame-retardant properties (compliant with UL 94 V-0), these coatings ensure safety in electrical installations.
For instance,
The compound is used to manufacture toys, household containers, and precision-molded parts like plastic locks. Thanks to its excellent processability (MFI of 5-20 g/10 min) and ability to incorporate pigments, these products boast vibrant designs and high durability.
For example,
Injection-grade polyethylene compound is an ideal choice for bulk manufacturers due to its unique properties. Below, the key advantages are detailed:
High Strength:
With a tensile strength of 20-30 MPa, this compound is suitable for parts that must withstand mechanical stress, such as pressure or impact. For example, vehicle bumpers made with this material resist deformation and cracking during minor impacts, ensuring longevity.
Easy Processability:
An MFI of 5-20 g/10 min enables fast and precise injection molding of complex parts. This is particularly valuable for manufacturers producing high volumes of intricate components, like automotive dashboards, where precision and speed are critical. The processing temperature of 160-190°C also reduces energy consumption.
Chemical Resistance:
The compound resists acids, bases, and industrial oils, making it suitable for applications like chemical storage containers or industrial machinery parts. For instance, plastic containers made with this material resist household detergents and maintain their color and integrity over time.
Cost-Effectiveness:
Up to 20% cheaper than polymers like ABS, this compound reduces production costs, especially in large-scale manufacturing. For example, manufacturers of plastic containers can offer competitive prices without compromising quality.
Versatile Grades:
Available in general-purpose, impact-resistant, UV-resistant, electrical, and biocompatible grades, this compound allows manufacturers to select the perfect material for specific needs, such as outdoor equipment or food-safe containers.
Aesthetic Appeal:
The ability to incorporate high-quality pigments ensures smooth, glossy surfaces and vibrant colors, ideal for products requiring visual appeal, such as decorative automotive trims or stylish household appliance casings. For example, appliance casings made with this compound have a professional, polished look that enhances marketability.
Despite its many advantages, this compound has limitations that manufacturers should consider:
Limited Heat Resistance:
The material softens at temperatures above 80°C, making it unsuitable for high-heat environments like engine compartments. For example, using this compound for parts near a car engine may lead to deformation.
Solvent Sensitivity:
It has low resistance to organic solvents like gasoline or thinner, limiting its use in chemical-heavy settings, such as fuel tanks.
Cost of Specialized Grades:
UV-resistant or biocompatible grades can be up to 20% more expensive, which may pose challenges for budget-conscious projects. For instance, producing food-safe containers with the biocompatible grade increases costs compared to general-purpose grades.
Flammability:
Without flame-retardant additives, the compound is flammable, requiring modifications for safety-critical applications like electrical installations.
–Shrinkage in Thick Parts:
Thick parts may experience shrinkage due to uneven cooling, leading to deformation. For example, heavy-duty industrial crates may require advanced mold designs to prevent this issue.
Complex Recycling:
Due to the presence of additives, recycling this compound is more challenging than standard polyethylene, requiring specialized processes.
Proper storage of injection-grade polyethylene compound is essential to maintain its quality and prevent production issues:
Temperature Control:
Store granules at 15-25°C to prevent clumping or additive degradation. Temperatures above 30°C may reduce quality. For example, warm warehouses can cause granules to stick together, affecting processability.
Moisture Protection:
Moisture levels above 0.1% can cause bubbles or surface defects in molded parts. Use laminated bags with a 100-micron polyethylene lining to ensure protection.
UV Protection:
Sunlight can degrade sensitive additives like UV stabilizers. Store in enclosed areas using opaque bags to maintain quality.
Organized Stacking:
Stack up to 5 bags per pallet with 50 cm spacing for proper ventilation, preventing heat buildup.
Periodic Checks:
Regularly monitor temperature, humidity, and bag condition. Using the FIFO (First In, First Out) principle ensures older stock is used first, maintaining quality.
Safe packaging and transportation are critical to preserving the quality of the compound:
Robust Packaging:
25 kg laminated bags or 500-1000 kg big bags with polyethylene lining protect against moisture and contamination. For example, big bags are ideal for large-scale deliveries to major factories.
Clear Labeling:
Durable labels with safety instructions (e.g., “Keep away from sunlight”) and technical details (grade, MFI, production date) per ISO 780 standards.
Safe Transport: Use clean, ventilated vehicles with temperatures below 30°C to prevent degradation, especially in warm seasons. Refrigerated containers are recommended for hot climates.
Load Stability:
Symmetrical stacking with secure straps on standard pallets (1000 kg capacity) prevents shifting during transport.
Regulatory Compliance:
Transport per ADR regulations, providing Material Safety Data Sheets (MSDS) and quality certificates to ensure compliance with international standards.
Manufacturing with injection-grade polyethylene compound may encounter challenges, which can be managed with the following measures:
Material Sticking:
High viscosity in some grades can cause sticking to molds. Using lubricants and maintaining mold temperatures at 160-190°C reduces this issue. For example, in producing large crates, lubricants can improve cycle times.
Moisture Absorption:
Moisture above 0.1% causes bubbles or surface lines in molded parts. Dry granules at 60°C for 2 hours before processing.
Poor Additive Dispersion:
Inconsistent filler dispersion can reduce strength or cause visual defects. High-speed mixers ensure uniformity.
Unexpected Shrinkage:
Uneven cooling in thick parts leads to shrinkage and deformation. Precise mold designs with uniform cooling channels mitigate this issue.
Thermal Degradation:
Processing above 200°C can degrade the polymer, reducing mechanical properties. Maintain recommended temperatures of 160-190°C
Selecting high-quality injection-grade polyethylene compound is crucial for producing durable, competitive products:
Grade Selection:
Choose a grade that matches the application, such as impact-resistant for automotive bumpers or biocompatible for food containers.
Mechanical Properties:
Verify tensile strength (minimum 20 MPa) and elongation at break with technical data sheets from the supplier.
Environmental Resistance:
For outdoor applications, ensure UV-resistant grades are tested per ASTM G154 to confirm durability against sunlight.
Moisture Content:
Granules should have moisture below 0.1% to prevent defects. Request moisture test reports from the supplier.
Melt Flow Index (MFI):
An MFI of 5-20 g/10 min ensures proper processability. Higher MFI grades are better for thin, complex parts.
Safety Certifications:
For sensitive applications like food packaging, confirm compliance with FDA or REACH standards.
Additive Quality:
Uniform dispersion of fillers and additives is critical for product quality. Testing small samples before bulk purchase is recommended.
Similarities:
Both are thermoplastics with similar processability, used in packaging and injection-molded parts.
Differences:
Injection-grade polyethylene compound offers higher strength and impact resistance due to additives, while standard PE is cheaper and simpler.
Advantage:
Superior strength and processability for complex parts like automotive components.
Limitation:
Higher cost compared to standard PE for general applications.
Similarities:
Both are used in injection molding for industrial and consumer parts, including packaging.
Differences:
PP offers better chemical and heat resistance, but the polyethylene compound is more flexible and cost-effective.
Advantage:
Easier processability and lower cost for general-purpose parts.
Limitation:
Lower heat resistance, unsuitable for high-temperature environments.
Similarities:
Both are used for precision injection-molded parts with good aesthetics.
Differences:
ABS provides better strength and surface quality but is more expensive and harder to process.
Advantage:
More economical with simpler processability for mass production.
Limitation:
Lower impact resistance at low temperatures compared to ABS.
It’s a polyethylene-based polymer enhanced with additives like fillers and stabilizers, designed for injection molding to produce durable parts.
Due to additives, this compound has better strength, impact resistance, and processability, making it suitable for complex parts.
Automotive (bumpers, dashboards), household appliances (refrigerator casings), industrial packaging (crates), and electrical (cable coatings).
Yes, UV-resistant grades withstand sunlight for up to 5 years, ideal for agricultural tools or signage.
Check tensile strength, MFI, moisture content (<0.1%), and certifications like REACH or FDA. Request test samples.
Yes, but additives make recycling more complex than standard PE, requiring specialized processes.
Store at 15-25°C with moisture below 0.1% in opaque, laminated bags to maintain quality.
Each grade is designed for specific applications (e.g., automotive or food-safe containers), and choosing the wrong grade can reduce product quality.